Ammonia Cracking Unit Manufacturers
PSG Engineering is a leading Ammonia Cracking Unit manufacturer, offering highly efficient and advanced systems designed to produce hydrogen gas by decomposing ammonia (NH₃). These units are widely used in industries where a continuous and cost-effective hydrogen supply is required. With robust design, energy efficiency, and reliable performance, PSG Engineering’s ammonia cracking units ensure high purity hydrogen generation, making them an ideal solution for various industrial applications.
Ammonia Cracker Unit Suppliers in India
Our ammonia cracking are designed to decompose ammonia into hydrogen and nitrogen gas, offering a cost-effective and continuous supply of hydrogen for various industrial applications such as heat treatment, annealing, and metallurgy.
We build ammonia cracking units with advanced technology and precision engineering. Our systems are designed to ensure consistent gas output, energy efficiency, and long operational life.
Our Products
What is an Ammonia Cracking Unit?
An ammonia cracking unit is a system that breaks down ammonia into hydrogen (H₂) and nitrogen (N₂) gases through a thermal catalytic process. The reaction takes place at high temperatures in the presence of a catalyst, typically nickel-based.
The chemical reaction involved is:
2 NH₃ → 3 H₂ + N₂
This process produces a gas mixture containing approximately 75% hydrogen and 25% nitrogen, which can be used directly in various industrial applications
| Parameter | Specification /Range |
| Capacity (H2/N2 Gas Mixture | 5-200 Nm3/hr (Customizable) |
| H2 / N2 Ratio | 75% H2 /25 % N2 |
| Ammonia feed | Liquid NH3, Via Tank or Cylinder |
| Ammonia Consumption | Depends on out put gas capacity (0.5- 1.0 Kg/cm2g / 1.0- 6.0kg/cm2g NH3 Per Nm3 H2 |
| Operating Pressure | 0.5 – 1.0 Kg/cm2g – 1.0- 3.0 Kg/cm2g(Customizable) |
| Cracking Furnace Type | Vertical Retort Tube With Nickel – Based Catalyst |
| Furnace Heating | Electric |
| Operating Temperature | 850 – 950 Deg o c |
| Catalyst | Nickel-based high-efficiency catalyst |
| Gas Cooling | Air or water-cooled cooler |
| Gas Purification | Moisture trap, ammonia scrubber, filter assembly |
| Control System | PLC / Microcontroller with temperature & pressure monitoring |
| Safety Features | Emergency shut-off, safety interlocks, nonreturn valves, alarms |
| Skid /Mechanical | Skid-mounted, mild steel / stainless steel, insulated piping |
| Optional Features | Remote monitoring, automatic ammonia refill, custom skid size |
| Applications | Heat treatment, annealing, brazing, sintering, industrial hydrogen supply |
Working Principle
The working of an ammonia cracking unit involves several key steps:
- Ammonia Supply: Liquid ammonia is stored and fed into the system in a controlled manner.
- Vaporization: The liquid ammonia is converted into gas using a vaporizer.
- Cracking Process: The ammonia gas passes through a heated reactor containing a catalyst, where it decomposes into hydrogen and nitrogen at high temperatures (around 800–900°C).
- Cooling System: The cracked gas mixture is cooled to a suitable temperature.
- Gas Purification (Optional): Additional purification units can be used to obtain high-purity hydrogen if required.
As a leading ammonia cracking unit manufacturer, PSG Engineering focuses on delivering high-quality, reliable, and efficient systems designed to meet diverse industrial requirements. We consider experience engineering, advanced technology, and strict quality control to ensure consistent hydrogen output and long-term performance.
With a strong commitment to innovation and customer satisfaction, we provide durable, energy-efficient solutions along with dependable after-sales support, making them a trusted choice in the industry.
