Cracked Ammonia Hydrogen Gas Generation Plant

A Cracked Ammonia Hydrogen Gas Generation Unit is an industrial system designed to produce a high-purity hydrogen-rich gas mixture by thermally cracking anhydrous ammonia (NH₃) using a nickel-based catalyst inside a controlled furnace. The process yields a gas composition containing approximately 75% Hydrogen (H₂) and 25% Nitrogen (N₂), making it a cost-effective and reliable alternative to pure hydrogen gas for applications in heat treatment furnaces, sintering, annealing, brazing, metal processing, powder metallurgy, electronics, and stainless-steel manufacturing. These units are widely used in industries looking for economical, safe, and consistent hydrogen generation without needing high-pressure storage cylinders.

High Hydrogen Output: Generates up to 75% Hydrogen with stable nitrogen dilution for reducing atmospheres.

Cost-Effective Hydrogen Source: Uses low-cost liquid or gaseous ammonia instead of expensive hydrogen cylinders.

Continuous Gas Supply: Designed for uninterrupted furnace operation with consistent pressure and flow rate.

Nickel Catalyst Reactor: Ensures efficient thermal cracking and long catalyst life.

Low Maintenance Design: Rugged construction with minimal wear components for reduced servicing cost.

Safety & Control Systems: Equipped with temperature controllers, flow meters, safety valves, and automation options.

Compact Footprint: Space-saving skid-mounted design suitable for modern industrial plants.

Customizable Capacity: Units available from small pilot scales to large industrial throughput.

Our Products

Name
SpecificationDetails
Furnace TypeAmmonia Cracking Furnace
Operating Temperature800°C – 1100°C (Customizable)
Ammonia Feed Capacity5 – 200 Nm³/hr (Customizable)
Product GasHydrogen (75%) & Nitrogen (25%)
Heating MethodElectric
Catalyst TypeNickel-based / Custom Catalyst
Material of Body ConstructionMS/IS - 2062
Inlet Ammonia Pressure1 – 10 Bar
Dew Point-60°C
Purity98 - 99%